The hottest solution of Digital China ERP machiner

2022-09-22
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Digital China ERP machinery industry solution

[editor's note]

the machinery industry is the equipment industry of the national economy; It is the basis of materialization of science and technology; It is the carrier of high-tech industrialization; It is the foundation of national defense construction; It is an important pillar to achieve rapid economic growth; It is also a supply industry for improving people's quality of life and providing consumer electromechanical products. It plays an extremely important role in the quality and efficiency of national economic operation and the adjustment and optimization of industrial structure

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Introduction to machinery industry

machinery manufacturing industry is an industrial form with a long history. Up to now, its position as the largest industry is still unshakable. According to statistics, as of last year, machinery manufacturing industry is still one of the most important industries in China, accounting for about 60% of the share

machinery industry is the equipment industry of the national economy; It is the basis of materialization of science and technology; It is the carrier of high-tech industrialization; It is the foundation of national defense construction; It is an important pillar to achieve rapid economic growth; It is also a supply industry for improving people's quality of life and providing consumer electromechanical products. It plays an extremely important role in the quality and efficiency of national economic operation and the adjustment and optimization of industrial structure

the machinery industry is roughly divided into three parts:

● machine manufacturing produces mechanical products as means of production. Such as tractors in agricultural machinery; Rolling mills, complete sets of refinery equipment, generator sets, various machine tools, etc. in industrial electromechanical equipment; Vehicles in transportation machinery and equipment; Bulldozers, mixers, etc. in construction equipment; Electromechanical products of civil consumption materials, such as various household appliances, bicycles, sewing machines, etc; There are also various instruments and meters

● metal products manufacturing various accessories, spare parts, tools, containers, etc. in the means of production, as well as daily-use metal products in the means of consumption, such as aluminum products, iron wires, standard parts, scissors, etc

● repair equipment refers to the special equipment for repairing electromechanical devices and metal products

description of industry characteristics

machinery manufacturing industry mainly becomes products through the change of physical shape of metal raw materials, processing and assembly. In short, as long as the industrial field takes the assembly of metal parts as the main process, it belongs to the category of machinery manufacturing

the main characteristics of the production of machinery manufacturing industry are: mainly discrete, supplemented by process, and focusing on assembly

industrial production is basically divided into two ways: discrete and process. Discrete type refers to the way in which the final finished product is composed of individual parts. Because the final formation of its finished products is the assembly of parts and components as the main process, assembly naturally becomes the focus; The process type refers to the production mode that changes the shape or chemical properties of some raw materials and finally forms new shapes or new materials through the processing of some raw materials, such as smelting, which is a typical process type industry. The mechanical manufacturing industry is traditionally considered to be a discrete industry. Although it belongs to the process type category, such as die casting and surface treatment, most of the processes are still characterized by discrete. Therefore, the machinery manufacturing industry is not an absolute discrete industry, which still has some process characteristics. Specifically, it has the following characteristics:

● the processing process of machinery manufacturing industry is basically to divide raw materials, and then go through the processing processes of turning, milling, planing, grinding, etc. one by one, assemble the components, and finally assemble the finished products to leave the factory

● the production mode is based on order production, which can display and record the experimental data in time, and print production, supplemented by order design and inventory production to reach the national standard

● the product structure (BOM) is complex and the engineering design task is very heavy. Not only the new product development needs to be redesigned, but also there are a large number of design changes and process design tasks in the production process, and the design version is constantly updated

● the manufacturing process is complex, the processing process route has great uncertainty, and the production process requires a wide variety of machinery and equipment and tooling fixtures

● material storage is simple and convenient. The raw materials of machinery manufacturing enterprises should be protected by professionals in a timely manner. They are solid (such as steel), and the products are also in solid shape, so most of them are stored in ordinary indoor warehouses or outdoor open warehouses

● machinery manufacturing enterprises are mainly discrete processing, and the quality and productivity of products largely depend on the technical level of workers, while the degree of automation is mainly at the unit level, such as CNC machine tools, flexible manufacturing systems, etc. Therefore, the machinery manufacturing industry is also a personnel intensive industry, with a relatively low level of automation

● long product life cycle and slow renewal. At present, the average life cycle of more than 2000 leading products produced by large and medium-sized enterprises in China is 10.5 years, which is 3.5 times that of similar products in the United States

● the manufacturing cycle of each part in the product is different and the complexity of the product processing process route makes it difficult to manage the WIP. And in the production process, there are often leftover materials, some of which can also be recycled, and the management of leftover materials is complex

● the formulation of production plan and workshop tasks are heavy. Because there are many kinds of products, many parts and materials, complex processing technology, and many uncertain factors affecting the production process, it is difficult to formulate production and procurement plans

● product parts generally adopt the combination of self-made and outsourced processing. Generally, special processes such as electroplating and painting will be entrusted to third-party manufacturers for processing; Industry management focus and common troubles

1 Control of WIP

due to the complex manufacturing process in the machinery industry, it usually takes several days or even weeks from the beginning of the first process to the completion of the last process. Many parts and components are distributed in multiple workshops. How many processes have been completed, how many quantities are missing, and how much time will it take to complete them, as well as the current production volume of each process, and which process is currently in progress

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